ABB CI857K01 3BSE018144R1

CI857K01 (3BSE018144R1) is an INSUM Ethernet communication module (Master) for ABB AC 800M / 800xA DCS systems. It enables high-speed, reliable communication between ABB intelligent motor control units (MCUs) and the controller, ideal for substation motor control, MCC, and industrial motor monitoring.

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Basic Info

  • Model: CI857K01
  • Part No.: 3BSE018144R1
  • Manufacturer: ABB (Sweden)
  • Type: INSUM Ethernet Communication Module (Master)
  • System: AC 800M, 800xA
  • Dimensions: 59 × 186 × 127.5 mm (W×H×D)
  • Weight: 0.7 kg (with baseplate)
  • Certifications: CE, UL, cUL, RoHS, WEEE
  • Protection: IP20, Corrosion G3 (ISA 71.04)

Key Specs

  • Protocol: ABB INSUM (Motor Bus)
  • Role: Master
  • Interface: RJ45 Ethernet (1 port)
  • Speed: 10 Mbit/s
  • Max Gateways per Module: 2
  • Max Devices per Controller: 256 (PM864/PM866), 128 (PM861)
  • Power: CEX-Bus (24V DC)
  • Power Consumption: 150 mA typical @ 24V DC
  • Temp Range: +5°C to +55°C (operating); -40°C to +70°C (storage)
  • Hot Swap: Supported

Core Features

  • INSUM Protocol: Optimized for ABB smart motor control units (MCUs), enabling protection, monitoring, and control.
  • Ethernet Communication: 10 Mbps, high reliability, EMI-resistant.
  • Scalability: Connect up to 2 gateways per module; 128–256 motors per controller.
  • Hot Swap & Diagnostics: Maintenance without downtime; LED status, online fault monitoring.
  • Seamless Integration: Native compatibility with 800xA/AC 800M via CEX-Bus.

Applications

  • Power Distribution: Substations, MCC, motor control centers.
  • Industrial Motors: Pumps, fans, compressors, conveyors, crushers.
  • Process Industries: Chemical, petrochemical, metallurgy, pulp & paper.
  • Smart Factories: Motor cluster monitoring, energy efficiency, predictive maintenance.

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